Free PPE Pre-Use Inspection Checklist
How to inspect and properly wear and adjust fall protection PPE
Wearing PPE incorrectly can be just as dangerous as not wearing it at all. For this reason we've put together 3 pages to help users know what to look out for each and every time they put on their PPE. Having a list on-hand ensures that nothing is missed, and is a great way to document proper inspection of all equipment and keep track of when it's time to replace anything.

FAQ
- Physical damage: Cracks, tears, holes, fraying, or punctures.
- Wear and deterioration: Fading, thinning, brittleness, or loss of flexibility.
- Cleanliness: Dirt, oil, or chemical residue that could compromise protection.
- Integrity of components: Ensure straps, buckles, fasteners, and seals are intact and functional.
- Labels: Original manufacturer tag must be intact & legible at all times while using the harness
- Manufacturer’s instructions: Follow any specific inspection points or checklists provided for your equipment.
If you find any defects, do not use the PPE-replace or report it immediately.
- Daily/Pre-use: Inspect PPE before each use to ensure it is safe and functional.
- Post-use: Check again after use, especially if exposed to hazardous conditions.
- Required annual inspections: OSHA requires documented, annual Competent Person Inspections. Click here to learn more about Diversified's annual PPE inspection services.
- After incidents: Inspect immediately after any event that could damage the PPE.
Always follow your workplace’s policies and the manufacturer’s recommendations.
- Daily/pre-use inspections: The user is responsible for checking their own PPE before each use.
- Required annual inspections: A Competent Person or authorized Equipment Inspector must perform annual inspections. Click here to learn more about Diversified's annual PPE inspection services.
- Reporting: All users should report any defects or concerns immediately to their supervisor or safety team.
Replace or remove PPE from service if:
- You find any damage, wear, or malfunction during inspection.
- It has been involved in an incident (e.g., a fall, chemical splash, electrical arc).
- It has passed its manufacturer-recommended service life or expiration date.
- It no longer fits properly or is uncomfortable to the point of affecting protection.
- Try it on: PPE should fit snugly but comfortably, without restricting movement or causing discomfort.
- Adjust as needed: Use adjustable straps, buckles, or other features to achieve a secure fit.
- Check compatibility: Make sure PPE does not interfere with other equipment.
- Follow manufacturer sizing guides: Use the correct size for your body type.
- Seek help if unsure: Ask a supervisor or safety officer if you have concerns about fit or protection.
Remember: Proper inspection and fit are essential for PPE to provide the intended protection. Always follow your workplace’s safety procedures and the manufacturer's instructions.
Here is a video on how to correctly wear your harness: